wood dulcimer cases
General mountain dulcimer or music discussions
Burrell,
That's how I make wooden cases -- build the whole box, then slice off the lid. It'll fit perfectly every time.
I haven't made box joints at the corners, though that's the best way to fasten them.
I generally use either 3/8" solid poplar or 1/4"- 3/8" plywood for the edges, and 1/8" plywood for the top and bottom pieces.
I wrap the raw box piece exteriors with thin vinyl sheet goods, usually black, and glue/staple the edges all around.
Then the rigid-foam interior is added and cut to accommodate the instrument. The foam is then covered with Fun Fur or flannel material and trimmed. Sometimes I add a flap lid in one corner for an accessories area.
Then 3 or 4 small brass hinges are added, 2 draw catches and a handle.
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